OxiHalt

How OxiHalt Works

An Off Switch, in Coating Form

OxiHalt is a two-component polyurea elastomer. Mixed at application, the components react into a seamless membrane directly on the metal — over sound paint, over prepped bare steel, and critically, over tightly-adhered rust. It does not "convert" or "neutralize" rust with chemistry-set tricks; it entombs it. Sealed away from oxygen and water, iron oxide is inert — geology, not a threat.

The membrane itself is bedliner-tough: thousands of PSI of tensile strength, hundreds of percent of stretch, bonded so hard to the prepped surface that moisture cannot creep under an edge even where the film takes a hit. And at 100% solids there are no solvents, no shrinkage and no VOC — apply it in a closed shop in January.

Membrane Properties

PropertyValue
Chemistry Two-component polyurea, 100% solids
Tensile strength 2,700 PSI (ASTM D412)
Elongation 375% (ASTM D412)
Water/oxygen barrier Impermeable continuous film at spec build
Tack-free 5–8 minutes @ 70°F
Full cure 24 hours
VOC 0 g/L
Build over rusted profile 40–60 mils recommended
Adhesion 400+ PSI on prepared surfaces (ASTM D4541)
Cold flexibility No cracking at -40°F mandrel bend

Caught in Time

Actively rusting steel structure before OxiHalt The same steel sealed and stabilized with OxiHalt Truck bed metal protected by an OxiHalt membrane

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Full TDS, prep guide and honest limits — we will tell you what it will not fix, too.

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Stop the Rust

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